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BRC Specialist Piling Services

Geelong V-Line Rail Works

Djilang Alliance

South Geelong to Waurn Ponds Duplication Project

19/04/2023

–03/05/2023

The South Geelong to Waurn Ponds Duplication Project involved the expansion of the train track alignment in South Geelong on behalf of Djilang Alliance. BRC Piling & Foundations provided services such as bored piles, soil nails and sheet piles. The project faced challenges due to difficult ground conditions and the proximity of fully operational rail corridor. BRC successfully installed 19 bored piles, totaling 10m in depth, along with 332m³ of concrete and 70t of steel for cages. The project adhered to strict government regulations and maintained a focus on quality, safety and environmental compliance.

Project Tags

Scope
  • Install piles along the train track alignment
  • Mobilise necessary equipment and resources
  • Excavate pile locations
  • Inspections to ensure compliance
  • Check pile integrity tests
  • Prepare and submit ITPs on pile installation activities
  • Supply and install reinforcement cages
  • Supply and install concrete using under water ‘tremmie’ technique
Key Outputs
  • 19 Bored Piles, pile diameter 1050 and 1350mm, depth around 10m
  • 332m³ concrete
  • 70t Steel for cages
  • Two crews were working at the same time, and finished this job in 2 weeks
Unique Attributes
  • Adherence to rail work regulations and guidelines, including live rail corridor
  • RIW workforce training and certification
  • Key stakeholder engagement as a result of high-profile government funded project
Key Challenges
  • Heavy basaltic clay subsurface conditions requiring specialised piling techniques
  • Hard basalt rock layer beneath the clay requiring drilling through rock for pile installation
  • Construction area within the vicinity of a live rail corridor, including coordination and implementation of safety measures
  • Presence of groundwater across construction area, including implementation of drainage measures
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  • Material inspection of piling materials to ensure compliance, including sampling and testing
  • Daily records keeping
  • Strict noise, dust and vibration controls, including RPPE

Gallery

Plant & Equipment
Plant/ Rig Tooling/ Attachments Quantity
SR 100 Piling Rig Core Barrel Drilling Head, Cleaning Bucket, Casing 1
SR 95 Piling Rig Core Barrel Drilling Head, Cleaning Bucket, Casing 1
M8500-1 Crane Hooks 1
643R Crane Hooks 1
PC200 Excavator Mud Bucket, Hammer, Digging bucket, Trenching bucket 1
CX210C Excavator Mud Bucket, Hammer, Digging bucket, Trenching bucket 1
600AJ Boom Lift Harnesses 1
SJ60AJ+ Boom Lift Harnesses 1

Capability Statement

Established in Victoria since 1988, BRC operates Australia wide with offices in Melbourne and Brisbane.

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Our projects

  • Geelong V-Line Rail Works

    The South Geelong to Waurn Ponds Duplication Project involved the expansion of the train track alignment in South Geelong on behalf of Djilang Alliance. BRC Piling & Foundations provided services such as bored piles, soil nails and sheet piles. The project faced challenges due to difficult ground conditions and the proximity of fully operational rail corridor. BRC successfully installed 19 bored piles, totaling 10m in depth, along with 332m³ of concrete and 70t of steel for cages. The project adhered to strict government regulations and maintained a focus on quality, safety and environmental compliance.
    Read more: Geelong V-Line Rail Works

  • Microsoft Datacentre Truganina

    Kapitol Group engaged BRC Piling & Restorations for the construction of a 120,000m2 facility for Microsoft in Truganina, Victoria. BRC provided a comprehensive range of services, including bored piles, soil nails, and sheet piles. The project faced challenges such as variable subsurface conditions and strict environmental controls. BRC ensured high-quality standards through daily records maintenance, load and integrity testing, and compliance with the client’s safety management system. The project was successfully completed within the specified timeframe.
    Read more: Microsoft Datacentre Truganina

  • Hampton Hill

    Lowe Group engaged BRC to deliver piling and foundation works to support the Hampton Hill residential development in suburban Melbourne. Comprising 30 high-end residences and two luxury penthouses when finished, the site was located close to Port Phillip Bay and involved variable (and contaminated) subsurface conditions for the three level, 1500m2 basement construction. BRC delivered high quality works on time, on budget and without incident – including strict environmental controls to minimise noise, dust and vibrations for local residents and businesses.
    Read more: Hampton Hill